Difference between revisions of "Aluminium"

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== Properties ==
 
  
[[Image:Aluminum_Metal.jpg|thumb|left|A piece of aluminium metal about 15 centimetres long.]]
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[[Image:ferrengalum.jpg|thumb|right|250px|<BIG><center>Ferrari Crank Case made of aluminium</center></BIG>]]
Aluminium is a soft and lightweight metal with a dull silvery appearance, due to a thin layer of [[oxidation]] that forms quickly when it is exposed to air. Aluminium is about one-third as dense as [[steel]] or [[copper]]; is [[Malleability|malleable]], [[Ductility|ductile]], and easily machined and cast; and has excellent [[corrosion]] resistance and durability due to the protective oxide layer. It is also nonmagnetic and nonsparking and is the second most malleable metal (after [[gold]]) and the sixth most ductile.
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SPELLING OF ALUMINIUM - Please see the talk page, this article is written in British English and so 'ium' should be used.
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'''Aluminium''' ([[International Phonetic Alphabet|IPA]]: {{IPA|/ˌæljʊˈmɪniəm/, /ˌæljəˈmɪniəm/}}) or '''aluminum''' ([[International Phonetic Alphabet|IPA]]: {{IPA|/əˈluːmɪnəm/}}, see the "[[#Spelling|spelling]]" section below) is a silvery and [[ductile]] member of the [[poor metal]] group of [[chemical element]]s. It has the symbol '''Al'''; its [[atomic number]] is 13.  
  
'''Aluminium''' or '''aluminum''' (Symbol '''Al''') (see the [[#Spelling|spelling]] section below) is a silvery and ductile member of the [[poor metal]] group of [[chemical element]]s. Its [[atomic number]] is 13.  Aluminium is found primarily as the ore [[bauxite]] and is remarkable for its resistance to oxidation (due to the phenomenon of [[passivation]]), its strength, and its light weight. Aluminium is used in many industries to make millions of different products and is very important to the [[world economy]]. Structural components made from aluminium are vital to the [[aerospace]] industry and very important in other areas of [[transport]]ation and building in which light weight, durability, and strength are needed.
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Aluminium is found primarily in [[bauxite]] [[ore]] and is remarkable for its ability to resist [[corrosion]] (due to the phenomenon of [[passivation]]) and its light weight. The metal is used in many industries to manufacture a large variety of products and is very important to the [[world economy]]. Structural components made from aluminium and its [[alloy]]s are vital to the [[aerospace]] industry and very important in other areas of [[transport]]ation and building.
  
 
== Properties ==
 
== Properties ==
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Aluminium is a soft, lightweight [[metal]] normally with a dull gray appearance caused by a thin layer of [[oxidation]] that forms quickly when the metal is exposed to air. [[Aluminium oxide]] has a higher [[melting point]] than pure aluminium. Aluminium is nontoxic (as the metal), nonmagnetic, and nonsparking. It has a tensile strength of about 49 megapascals (MPa) in a pure state and 400 MPa as an alloy. Aluminium is about one-third as dense as [[steel]] or [[copper]]; it is [[Malleability|malleable]], [[Ductility|ductile]], and easily machined and cast. It has excellent [[corrosion]] resistance and durability because of the protective oxide layer.
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Aluminium is one of the few metals which retain full silvery reflectance, even in finely powdered form, which makes it a very important component of silver paints.
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Aluminium's crystal structure is an [[Face-centered cubic|FCC]] structure, hence the high ductility of the pure metal.
  
[[Image:Aluminum_Metal.jpg|thumb|left|A piece of aluminium metal about 15 centimetres long.]]
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Aluminium mirror finish has the highest reflectance of any metal in the 200–400 nm (UV)  and the 3000–10000 nm (far IR) regions, while in the 400–700 nm visible range it is slightly outdone by [[silver]] and in the 700–3000 (near IR) by [[silver]], [[gold]], and [[copper]]. It is the second-most malleable metal (after [[gold]]) and the sixth-most [[Ductility|ductile]]. Aluminium is a good [[Heat conduction|thermal]] and [[electrical conductor]], by weight better than copper. Aluminium is capable of being a [[superconductor]], with a superconducting critical temperature of 1.2 [[Kelvin]].
Aluminium is a soft and lightweight metal with a dull silvery appearance, due to a thin layer of [[oxidation]] that forms quickly when it is exposed to air. Aluminium is about one-third as dense as [[steel]] or [[copper]]; is [[Malleability|malleable]], [[Ductility|ductile]], and easily machined and cast; and has excellent [[corrosion]] resistance and durability due to the protective oxide layer. It is also nonmagnetic and nonsparking and is the second most malleable metal (after [[gold]]) and the sixth most ductile.
 
  
 
== Applications ==
 
== Applications ==
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=== General use ===
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[[Image:Aluminum_Metal_coinless.jpg|thumb|left|A piece of aluminium metal about 15 centimetres long.]]
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Whether measured in terms of quantity or value, the global use of aluminium exceeds that of any other metal except [[iron]], and it is important in virtually all segments of the world economy.
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Relatively pure aluminium is encountered only when corrosion resistance and/or workability is more important than strength or hardness. Pure aluminium serves as an excellent reflector (approximately 99%) of [[visible light]] and a good reflector (approximately 95%) of [[infrared]]. A thin layer of aluminium can be deposited onto a flat surface by [[chemical vapour deposition]] or chemical means to form [[optical coating]]s and [[mirror]]s. These coatings form an even thinner layer of protective aluminium oxide that does not deteriorate, as [[silver]] coatings do. Nearly all modern [[mirror]]s are made using a thin coating of aluminium on the back surface of a sheet of [[float glass]]. [[Telescope]] mirrors are also made with aluminium, but are front coated to avoid internal reflections, refraction, and transparency losses. These '''first surface mirrors''' are more susceptible to damage than household back-surface mirrors.
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Pure aluminium has a low [[tensile strength]], but when combined with thermo-mechanical processing, [[aluminium alloy]]s display a marked improvement in mechanical properties, especially when [[tempering|tempered]]. Aluminium alloys form vital components of [[aircraft]] and [[rocket]]s as a result of their high strength-to-weight ratio. Aluminium readily forms alloys with many elements such as [[copper]], [[zinc]], [[magnesium]], [[manganese]] and [[silicon]] (e.g., [[duralumin]]). Today, almost all bulk metal materials that are referred to loosely as "aluminium," are actually alloys. For example, the common [[aluminium foil]]s are alloys of 92% to 99% aluminium.
  
Whether measured in terms of quantity or value, the use of aluminium exceeds that of any other metal except [[iron]], and it is important in virtually all segments of the world economy.
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Some of the many uses for aluminium metal are in:
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* Transportation ([[automobile]]s, aircraft, [[truck]]s, [[railroad car]]s, marine vessels, [[bicycle]]s etc.)
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* Packaging ([[aluminium can|cans]], [[aluminium foil|foil]], etc.)
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* [[Water purification|Water treatment]]
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* Treatment against fish parasites such as ''[[Gyrodactylus salaris]]''.
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* Construction ([[window]]s, [[door]]s, [[siding]], building wire, etc.)
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* [[Cooking utensil]]s
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* [[Electrical transmission line]]s for power distribution
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* [[MKM steel]] and [[Alnico]] magnets
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* Super purity aluminium (SPA, 99.980% to 99.999% Al), used in electronics and [[compact disc|CDs]].
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* [[Heat sink]]s for electronic appliances such as [[transistor]]s and [[Central processing unit|CPUs]].
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* Powdered aluminium is used in [[paint]], and in [[pyrotechnic]]s such as [[solid rocket]] fuels and [[thermite]].
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* In the blades of [[theatrical property|prop]] [[sword]]s and [[knives]] used in [[stage combat]].
  
Pure aluminium has a low [[tensile strength]], but readily forms [[alloy]]s with many elements such as copper, zinc, magnesium, manganese and silicon. When combined with thermo-mechanical processing these aluminium [[alloy]]s display a marked improvement in mechanical properties. Aluminium alloys form vital components of [[aircraft]] and [[rocket]]s as a result of their high strength to weight ratio.
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===Aluminium Compounds===
  
When aluminium is evaporated in a vacuum it forms a coating that reflects both [[visible light]] and [[radiant heat]]. These coatings form a thin layer of protective aluminium oxide that does not deteriorate as [[silver]] coatings do. In particular, nearly all modern [[mirror]]s are made using a thin reflective coating of aluminium on the back surface of a sheet of [[float glass]]. [[Telescope]] mirrors are also coated with a thin layer of aluminium, but are front coated to avoid internal reflections even though this makes the surface more susceptible to damage.
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* [[Ammonium alum|Aluminium ammonium sulfate]] ([Al(NH<sub>4</sub>)](SO<sub>4</sub>)<sub>2</sub>) is used: as a [[mordant]], in water purification and sewage treatment, in [[paper]] production, as a [[food additive]], and in [[leather]] tanning.
  
Some of the many uses for aluminium are in:
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* Aluminium acetate is a [[salt]] used in solution as an [[astringent]].
*Transportation ([[automobile]]s, [[airplane]]s, [[truck]]s, [[railroad car]]s, marine vessels, etc.)
 
*Packaging ([[can]]s, [[aluminium foil|foil]], etc.)
 
*Water treatment
 
*Construction ([[window]]s, [[door]]s, siding, building wire, etc.
 
*Consumer durable goods (appliances, [[cooking utensil]]s, etc.)
 
*[[electricity|Electrical]] [[transmission lines]] (aluminium conductors are half the weight of copper for equal conductivity and lower in price[http://www.metalprices.com])
 
*Machinery.
 
*Although non-[[magnet]]ic itself, aluminium is used in [[MKM steel]] and [[Alnico]] magnets.
 
*Super purity aluminium (SPA, 99.980% to 99.999% Al) is used in electronics and [[compact disc|CD]]s.
 
*[[Powder]]ed aluminium is commonly used for [[silvering]] in [[paint]]. Aluminium flakes may also be included in undercoat paints, particularly wood [[primer (paint)|primer]] &mdash; on drying, the flakes overlap to produce a water resistant barrier.
 
*[[Anodising|Anodized]] aluminium is more stable to further oxidation, and is used in various fields of construction.
 
*Most modern computer [[Central processing unit|CPU]] [[heat sink]]s are made of aluminium due to its ease of manufacture and good heat conductivity. [[Copper]] heat sinks are smaller although more expensive and harder to manufacture.
 
  
Aluminium oxide, [[alumina]], is found naturally as [[corundum]] ([[ruby|rubies]] and [[sapphire]]s), [[emery (mineral)|emery]], and is used in [[glass]] making. Synthetic ruby and sapphire are used in [[laser]]s for the production of [[coherent light]].
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* Aluminium borate (Al<sub>2</sub>O<sub>3</sub> B<sub>2</sub>O<sub>3</sub>) is used in the production of [[glass]] and [[ceramic]].
  
Aluminium oxidizes very energetically and as a result has found use in [[solid rocket]] fuels, [[thermite]], and other [[pyrotechnic]] compositions.
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* Aluminium borohydride (Al(BH<sub>4</sub>)<sub>3</sub>) is used as an additive to [[jet]] [[fuel]]s.
  
===Engineering use===
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* [[Aluminium chloride]] (AlCl<sub>3</sub>) is used: in [[paint]] manufacturing, in [[antiperspirant]]s, in [[petroleum]] [[refining]] and in the production of synthetic [[rubber]].
Improper use of aluminium can result in problems, particularly in contrast to [[iron]] or [[steel]], which appear "better behaved" to the intuitive designer, mechanic, or technician. The reduction by two thirds of the weight of an aluminium part compared to a similarly sized iron or steel part seems enormously attractive, but it should be noted that it is accompanied by a reduction by two thirds in the stiffness of the part. Therefore, although direct replacement of an iron or steel part with a duplicate made from aluminium may still give acceptable strength to withstand peak loads, the increased flexibility will cause three times more deflection in the part.  
 
  
Where failure is not an issue but excessive flex is undesirable due to requirements for precision of location or efficiency of transmission of power, simple replacement of steel tubing with similarly sized aluminium tubing will result in a degree of flex which is undesirable; for instance, the increased flex under operating loads caused by replacing steel bicycle frame tubing with aluminium tubing of identical dimensions will cause misalignment of the power-train as well as absorbing the operating force. To increase the rigidity by increasing the thickness of the walls of the tubing increases the weight proportionately, so that the advantages of lighter weight are lost as the rigidity is restored.  
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* Aluminium chlorohydride is used as an [[antiperspirant]] and as an [[anhidrotic]] in the treatment of [[hyperhidrosis]].
  
Aluminium can best be used by redesigning the part to suit its characteristics; for instance making a bicycle of aluminium tubing which has an oversize diameter rather than thicker walls. In this way, rigidity can be restored or even enhanced without increasing weight. The limit to this process is the increase in susceptibility to what is termed "[[crippling]]" failure, where the deviation of the force from any direction other than directly along the axis of the tubing causes folding of the walls of the tubing. For instance, a common aluminium soft drink can should be able to support an enormous weight directly along its axis; in practice, however, the walls of the can buckle, crumple, and/or fold up under even a mild force, due to minute deviations from the precise axial direction, making possible the common pastime of flattening an empty can by slamming it against one's forehead.  
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* Aluminium fluorosilicate (Al<sub>2</sub>(SiF<sub>6</sub>)<sub>3</sub>) is used in the production of synthetic [[gemstone]]s, [[glass]] and [[ceramic]].
  
The latest models of the [[Corvette]] automobile, among others, are a good example of redesigning parts to make best use of aluminium's advantages. The aluminium chassis members and suspension parts of these cars have large overall dimensions for stiffness but are lightened by reducing cross-sectional area and removing unneeded metal; as a result, they are not only equally or more durable and stiff as the usual steel parts, but they possess an airy gracefulness which most people find attractive. Similarly, aluminium bicycle frames can be optimally designed so as to provide rigidity where required, yet have flexibility in terms of absorbing the shock of bumps from the road and not transmitting them to the rider.
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* [[Aluminium hydroxide]] (Al(OH)<sub>3</sub>) is used: as an [[antacid]], as a [[mordant]], in [[water]] purification, in the manufacture of [[glass]] and [[ceramic]] and in the waterproofing of fabrics.
  
The strength and durability of aluminium varies widely, not only as a result of the components of the specific alloy, but also as a result of the particular manufacturing process; for this reason, it has from time to time gained a bad reputation. For instance, a high frequency of failure in many early aluminium bicycle frames in the [[1970]]s resulted in just such a poor reputation; with a moment's reflection, however,  the widespread use of aluminium components in the [[aerospace]] and automotive high performance industries, where huge stresses are undergone with vanishingly small failure rates, proves that properly built aluminium bicycle components should not be unusually unreliable, and this has subsequently proved to be the case.  
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* [[Aluminium oxide]] (Al<sub>2</sub>O<sub>3</sub>, [[alumina]], is found naturally as [[corundum]] ([[ruby|rubies]] and [[sapphire]]s), [[emery (mineral)|emery]], and is used in [[glass]] making. Synthetic [[ruby]] and [[sapphire]] are used in [[laser]]s for the production of [[coherent light]].
  
Similarly, use of aluminium in automotive applications, particularly in engine parts which must survive in difficult conditions, has benefited from development over time. An [[Audi]] engineer commented about the V12 engine, producing over 500 horsepower (370 kW), of an [[Auto Union#The Auto Union racing cars |Auto Union race car]] of the [[1930s]] which was recently restored by the Audi factory, that the aluminium alloy of which the engine was constructed would today be used only for lawn furniture and the like. Even the aluminium [[cylinder head]]s and [[crankcase]] of the [[Corvair]], built as recently as the [[1960s]], earned a reputation for failure and stripping of [[thread]]s in holes, even as large as [[spark plug]] holes, which is not seen in current aluminium cylinder heads.
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* [[Aluminium phosphate]] (AlPO<sub>4</sub>) is used in the manufacture: of [[glass]] and [[ceramic]], [[Wood pulp|pulp]] and [[paper]] products, [[cosmetics]], [[paint]]s and [[varnish]]es and in making dental [[cement]].
  
Often, aluminium's sensitivity to heat must also be considered. Even a relatively routine procedure such as welding is complicated by the fact that aluminium will melt long before it gets even dully red hot; therefore, unlike steel or iron, where the experienced welder can know from its hue how close the metal is to the melting point, welding aluminium requires a degree of expertise incorporating an almost intuitive sense of the metal's temperature, or else the part suddenly and without warning melts into a puddle. Aluminium also will accumulate internal stresses and strains under conditions of overheating; while not immediately obvious, the tendency of the metal to "creep" under sustained stresses results in delayed distortions, for instance the commonly observed warping or cracking of aluminium automobile cylinder heads after an engine is overheated, sometimes as long as years later, or the tendency of welded aluminium bicycle frames to gradually twist out of alignment from the stresses accumulated during the welding process. For this reason, many uses of aluminium in the aerospace industry avoid heat altogether by joining parts using [[adhesive]]s; this was also used for some of the early aluminium bicycle frames in the 1970s, with unfortunate results when the aluminium tubing corroded slightly, loosening the bond of the adhesive and leading to failure of the frame. Stresses from overheating aluminium can be relieved by heat-treating the parts in an oven and gradually cooling, in effect [[annealing]] the stresses; this can also result, however, in the part becoming distorted as a result of these stresses, so that such heat-treating of welded bicycle frames, for instance, results in a significant fraction becoming misaligned. If the misalignment is not too severe, once cooled they can be bent back into alignment with no negative consequences; of course, if the frame is properly designed for rigidity (see above), this will require enormous force.  
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* [[Aluminium sulphate]] (Al<sub>2</sub>(SO<sub>4</sub>)<sub>3</sub>) is used: in the manufacture of [[paper]], as a [[mordant]], in a [[fire extinguisher]], in [[water]] purification and sewage treatment, as a [[food additive]], in fireproofing, and in [[leather]] tanning.
  
====Household wiring====
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* In many vaccines, certain aluminium salts serve as an immune [[adjuvant]] (immune response booster) to allow the protein in the vaccine to achieve sufficient potency as an immune stimulant.
Because of its high conductivity and relatively low price compared to [[copper]] at the time, aluminium was introduced for household electrical wiring to a large degree in the United States in the 1960s. Unfortunately, many of the wiring fixtures at the time were not designed to accept aluminium wire. More specifically:
 
  
* The greater [[coefficient of thermal expansion]] of aluminium, causes the wire to expand and contract relative to the dissimilar metal [[screw]] connection, eventually loosening the connection.
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===Engineering use===
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{{main|Aluminium alloy}}
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Aluminium alloys with a wide range of properties are used in engineering structures. Alloy systems are classified by a number system ([[ANSI]]) or by names indicating their main alloying constituents ([[DIN]] and [[International Organization of Standardization|ISO]]). For more, see the main article referenced.
  
* Pure aluminium has a tendency to "creep" under steady sustained pressure (to a greater degree as the temperature rises), again producing a degree of looseness in an initially tight connection.
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Aluminium is used extensively in many places due to its high strength to weight ratio. However, a designer used to working with steel will find aluminium less well-behaved in terms of flexibility. The problems may often be addressed by redesigning parts dimensionally specifically to address issues of stiffness. For instance by increasing the [[second moment of area]] for a pipe or [[I-beam]], an aluminium design can be made both stiffer and lighter than a traditional design.
  
* [[Galvanic cell#Galvanic corrosion|Galvanic corrosion]] from the dissimilar metals increases the electrical resistance of the connection.  
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The strength and durability of aluminium alloys varies widely, not only as a result of the components of the specific alloy, but also as a result of heat treatments and manufacturing processes. A lack of knowledge of these aspects has from time to time led to improperly designed structures and gained aluminium a bad reputation. (See main article)
  
In combination, these properties caused connections between electrical fixtures and aluminium wiring to overheat which resulted in several fires. As a result, aluminium household wiring has become unpopular, and in many jurisdictions is not permitted in very small sizes in new construction. However, aluminium wiring can be safely used with fixtures whose connections are designed to avoid loosening and overheating. Older fixtures of this type are marked "Al/Cu", and newer ones are marked "CO/ALR".  Otherwise, aluminium wiring can be terminated by [[crimp (metalworking)|crimping]] it to a short "[[pigtail]]" of copper wire, which can be treated as any other copper wire. A properly done crimp, requiring high pressure produced by the proper tool, is tight enough not only to eliminate any thermal expansion of the aluminium, but also to exclude any atmospheric oxygen and thus prevent corrosion between dissimilar metals. New alloys are used for aluminium building wire today in combination with aluminium terminations. Connections made with these standard industry products are as safe and reliable as copper connections.
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One important structural limitation of aluminium alloys is their [[Fatigue (material)|fatigue]] strength.  Unlike steels, aluminium alloys have no well defined [[fatigue limit]], meaning that fatigue failure will eventually occur under even very small cyclic loadings. This implies that engineers must assess these loads and design for a [[Fatigue (material)#Design against fatigue|fixed life]] rather than an infinite life.
  
== History ==
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Another important property of aluminium alloys is their sensitivity to heat.
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Workshop procedures involving heating are complicated by the fact that aluminium, unlike steel, will melt without first glowing red. Forming operations where a [[blow torch]] is used therefore requires some expertise, since no visual signs reveal how close the material is to melting. Aluminium alloys, like all structural alloys, also are subject to internal stresses following heating operations such as welding and casting. The problem with aluminium alloys in this regard is their low [[melting point]], which make them more susceptible to distortions from thermally induced stress relief. Controlled stress relief can be done during manufacturing by heat-treating the parts in an oven, followed by gradual cooling - in effect [[annealing (metallurgy)|annealing]] the stresses.
  
The oldest suspected (although unprovable) reference to aluminium is in [[Pliny the Elder]]'s [[Naturalis Historia]]:
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The low melting point of aluminium alloys has not precluded their use in rocketry; even for use in constructing combustion chambers where gases can reach 3500 K. The [[Agena]] upper stage engine used a regeneratively cooled aluminium design for some parts of the nozzle, including the thermally critical throat region; in fact the extremely high thermal conductivity of aluminium prevented the throat from reaching the melting point even under massive heat flux, resulting in a reliable and lightweight component.
  
''One day a goldsmith in Rome was allowed to show the Emperor Tiberius a dinner plate of a new metal. The plate was very light, and almost as bright as silver. The goldsmith told the Emperor that he had produced the metal from ordinary clay. He also assured the Emperor that only he, himself, and the gods knew how to produce this metal from clay. The Emperor became very interested, and, as a financial expert, he was also worried. He feared that all his treasures of gold and silver would fall in value if people started producing this bright metal from clay. Therefore, instead of giving the goldsmith the recognition the latter had anticipated, he ordered him to be beheaded.'' [http://www.findarticles.com/p/articles/mi_m2843/is_n3_v19/ai_16836663 Notes] - [http://www.world-aluminium.org/history/antiquity.html Source]
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=== Household wiring ===
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{{seealso|Aluminium wire}}
  
The ancient [[Ancient Greece|Greeks]] and [[Ancient Rome|Romans]] used salts of this metal as dyeing [[mordant]]s and as astringents for dressing wounds, and [[alum]] is still used as a [[styptic]]. Further [[Joseph Needham]] suggested finds in 1974 showed the ancient Chinese used aluminium (see the link for "Notes" above). In 1761 [[Guyton de Morveau]] suggested calling the base alum 'alumine'. In 1808, [[Humphry Davy]] identified the existence of a metal base of alum, which he named (see Spelling below for more information on the name).
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Aluminium has about 65% of the conductivity of [[copper]], the traditional household wiring material.  In the 1960s aluminium was considerably cheaper than copper, and so was introduced for household electrical wiring in the United States, even though many fixtures had not been designed to accept aluminium wire.  However, in some cases the greater [[coefficient of thermal expansion]] of aluminium causes the wire to expand and contract relative to the dissimilar metal [[screw]] connection, eventually loosening the connection. Also, pure aluminium has a tendency to "creep" under steady sustained pressure (to a greater degree as the temperature rises), again loosening the connection. Finally, [[Galvanic cell#Galvanic corrosion|Galvanic corrosion]] from the dissimilar metals increased the electrical resistance of the connection.  
  
[[Friedrich Woehler|Friedrich Wöhler]] is generally credited with isolating aluminium ([[Latin]] ''alumen'', [[alum]]) in 1827 by mixing anhydrous aluminium chloride with potassium. However, the metal had been produced for the first time two years earlier in an impure form by the Danish physicist and chemist [[Hans Christian Ørsted]]. Therefore almanacs and chemistry sites often list Oersted as the discoverer of aluminium.[http://www.chemicalelements.com/elements/al.html#isotopes Source] Still it would further be P. Berthier who discovered aluminium in bauxite ore and successfully extracted it. The Frenchman [[Henri Saint-Claire Deville]] improved Wöhler's method in 1846 and described his improvements in a book in 1859, chief among these being the substitution of sodium for the considerably more expensive potassium.
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All of this resulted in overheated and loose connections, and this in turn resulted in some fires. Builders then became wary of using the wire, and many jurisdictions outlawed its use in very small sizes, in new construction. Eventually, newer fixtures were introduced with connections designed to avoid loosening and overheating. At first they were marked "Al/Cu", but they now bear a "CO/ALR" coding. In older assemblies, workers forestall the heating problem using a properly-done [[crimp (metalworking)|crimp]] of the aluminium wire to a short "[[pigtail]]" of copper wire.  Today, new alloys, designs, and methods are used for aluminium wiring in combination with aluminium terminations.
  
The American [[Charles Martin Hall]] of [[Oberlin, OH]] applied for a [[patent]] (400655) in 1886 for an electrolytic process to extract aluminium using the same technique that was independently being developed by the Frenchman Paul Héroult in Europe. The invention of the [[Hall-Heroult process|Hall-Héroult process]] in 1886 made extracting aluminium from minerals cheaper, and is now the principal method in common use throughout the world. Upon approval of his patent in 1889, Hall, with the financial backing of [[Alfred E. Hunt]] of [[Pittsburgh, PA]], started the Pittsburgh Reduction Company, renamed to Aluminum Company of America in 1907, later shortened to [[Alcoa]].
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== History ==
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Ancient [[Ancient Greece|Greeks]] and [[Ancient Rome|Romans]] used aluminium [[salt]]s as dyeing [[mordant]]s and as [[astringent]]s for dressing wounds; [[alum]] is still used as a [[styptic]]. In 1761 [[Guyton de Morveau]] suggested calling the base alum ''alumine.''  In 1808, [[Humphry Davy]] identified the existence of a metal base of alum, which he at first named ''alumium'' and later ''aluminum'' (see [[#Spelling|Spelling]] section, below).
  
[[Image:Eros-piccadilly-circus.jpg|thumb|right|The statue known as ''Eros'' in [[Piccadilly Circus]] London, was made in 1893 and is one of the first statues to be cast in aluminium.]] Aluminium was selected as the material to be used for the apex of the [[Washington Monument]], at a time when one [[ounce]] cost twice the daily wages of a common worker in the project. [http://www.tms.org/pubs/journals/JOM/9511/Binczewski-9511.html Source]
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[[Friedrich Woehler|Friedrich Wöhler]] is generally credited with isolating aluminium ([[Latin]] ''alumen'', [[alum]]) in 1827 by mixing anhydrous [[aluminium chloride]] with [[potassium]].  The metal, however, had indeed been produced for the first time two years earlier — but in an impure form — by the Danish physicist and chemist [[Hans Christian Ørsted]].  Therefore, Ørsted can also be listed as the discoverer of the metal. Further, [[Pierre Berthier]] discovered aluminium in bauxite ore and successfully extracted it.  The Frenchman [[Henri Etienne Sainte-Claire Deville]] improved Wöhler's method in 1846 and described his improvements in a book in 1859, chief among these being the substitution of sodium for the considerably more expensive potassium.
  
Germany became the world leader in aluminium production soon after [[Adolf Hitler]] seized power. By 1942, however, new hydroelectric power projects such as the [[Grand Coulee Dam]] gave the United States something Nazi Germany could not hope to compete with, namely the capability of producing enough aluminium to manufacture sixty thousand warplanes in four years. [http://www.phpsolvent.com/wordpress/?page_id=341]
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(Note: The title of Deville's book is "De l'aluminium, ses propriétés, sa fabrication" (Paris, 1859). It was quite likely that Deville also thought of the idea of the electrolysis of aluminium oxide dissolved in cryolite. However, Charles Martin Hall and Paul Heroult might have developed the more practical process after Deville.)
  
== Natural occurrence ==
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[[Image:Eros-piccadilly-circus.jpg|thumb|right|The statue known as ''Eros'' in [[Piccadilly Circus]] London, was made in 1893 and is one of the first statues to be cast in aluminium.]] Aluminium was selected as the material to be used for the apex of the [[Washington Monument]], at a time when one [[ounce]] (30 grams) cost twice the daily wages of a common worker in the project; aluminium was a semiprecious metal at that time.
  
Although Al is an abundant element in Earth's crust (believed to be 7.5% to 8.1%), it is very rare in its free form and was once considered a [[precious metal]] more valuable than [[gold]]. [[Napoleon III of France]] had a set of aluminium plates reserved for his finest guests. Others had to make do with gold ones. Aluminium has been produced in commercial quantities for just over 100 years.
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The American [[Charles Martin Hall]] of [[Oberlin, Ohio]] applied for a [[patent]] in 1886 for an electrolytic process to extract aluminium using the same technique that was independently being developed by the Frenchman [[Paul Héroult]] in Europe. The invention of the [[Hall-Heroult process|Hall-Héroult process]] in 1886 made extracting aluminium from minerals cheaper, and is now the principal method in common use throughout the world. The Hall-Heroult process cannot produce Super Purity Aluminium directly. Upon approval of his patent in 1889, Hall, with the financial backing of [[Alfred E. Hunt]] of [[Pittsburgh, PA]], started the Pittsburgh Reduction Company, renamed to Aluminum Company of America in 1907, later shortened to [[Alcoa]]
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Germany became the world leader in aluminium production soon after [[Adolf Hitler]]'s rise to power. By 1942, however, new hydroelectric power projects such as the [[Grand Coulee Dam]] gave the United States something [[Nazi Germany]] could not compete with, provided them with sufficient generating capacity to produce enough aluminium to manufacture sixty thousand warplanes in four years.
  
Aluminium was, when it was first discovered, extremely difficult to separate from its ore. Aluminium is among the most difficult metals on earth to refine, despite the fact that it is one of the planet's most common. The reason is that aluminium is oxidized very rapidly and that its oxide is an extremely stable compound that, unlike rust on iron, does not flake off. The very reason for which aluminium is used in many applications is why it is so hard to produce.
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Recovery of this metal from scrap (via [[recycling]]) has become an important component of the aluminium industry. Recycling involves simply melting the metal, which is far less expensive than creating it from ore. Refining aluminium requires enormous amounts of [[electricity]]; recycling it requires only 5% of the energy to produce it. A common practice since the early [[20th century|1900s]], aluminium recycling is not new. It was, however, a low-profile activity until the late 1960s when the exploding popularity of aluminium [[beverage can]]s finally placed recycling into the public consciousness. Other sources for recycled aluminium include automobile parts, windows and doors, appliances, containers and other products.
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== Aluminium metal production and refinement ==
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Although aluminium is the most abundant metallic element in Earth's crust (believed to be 7.5% to 8.1%), it is very rare in its free form, occurring in oxygen-deficient environments such as volcanic mud, and it was once considered a [[precious metal]] more valuable than [[gold]]. [[Napoleon III of France|Napoleon III]], Emperor of France, is reputed to have given a banquet where the most honoured guests were given aluminium utensils, while the other guests had to make do with gold ones. Aluminium has been produced in commercial quantities for just over 100 years.  
  
Aluminium is a reactive metal and it is hard to extract it from its ore, [[aluminium oxide]] (Al<sub>2</sub>[[oxygen|O]]<sub>3</sub>). Direct reduction, with [[carbon]] for example, is not economically viable since aluminium oxide has a melting point of about 2000°C. Therefore, it is extracted by [[electrolysis]] &mdash; the aluminium oxide is dissolved in molten [[cryolite]] and then reduced to the pure metal. By this process, the actual operational temperature of the reduction cells is around 950 to 980°C. Cryolite was originally found as a mineral on Greenland, but has been replaced by a synthetic cryolite. Cryolite is a mixture of aluminium, [[sodium]], and [[calcium]] [[fluoride]]s: (Na<sub>3</sub>AlF<sub>6</sub>). The aluminium oxide (a white powder) is obtained by refining [[bauxite]], which is red since it contains 30 to 40% iron oxide. This is done using the so-called [[Bayer process]]. Previously, the [[Deville process]] was the predominant refining technology.  
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Aluminium is a reactive metal that is difficult to extract from ore, [[aluminium oxide]] (Al<sub>2</sub>[[oxygen|O]]<sub>3</sub>). Direct reduction with [[carbon]], for example is not economically viable since aluminium oxide has a melting point of about 2,000 °C. Therefore, it is extracted by [[electrolysis]]; that is, the aluminium oxide is dissolved in molten [[cryolite]] and then reduced to the pure metal. By this process, the operational temperature of the reduction cells is around 950 to 980 °C. Cryolite is found as a mineral in Greenland, but in industrial use it has been replaced by a synthetic substance. Cryolite is a mixture of aluminium, [[sodium]], and [[calcium]] [[fluoride]]s: (Na<sub>3</sub>AlF<sub>6</sub>). The aluminium oxide (a white powder) is obtained by refining [[bauxite]] in the [[Bayer process]]. (Previously, the [[Deville process]] was the predominant refining technology.)
  
The electolytic process replaced the [[Wöhler process]], which involved the reduction of anhydrous [[aluminium chloride]] with [[potassium]]. Both of the [[electrode]]s used in the electrolysis of aluminium oxide are [[carbon]]. Once the ore is in the molten state, its ions are free to move around. The reaction at the negative [[cathode]] is
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The electrolytic process replaced the [[Wöhler process]], which involved the reduction of anhydrous [[aluminium chloride]] with [[potassium]]. Both of the [[electrode]]s used in the electrolysis of aluminium oxide are [[carbon]]. Once the ore is in the molten state, its ions are free to move around. The reaction at the [[cathode]] — the negative terminal — is
:Al<sup>3+</sup> + 3e<sup>-</sup> &rarr; Al
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:Al<sup>3+</sup> + 3 e<sup></sup> Al
  
Here the aluminium ion is being reduced (electrons are added). The aluminium metal then sinks to the bottom and is tapped off.
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Here the aluminium ion is being [[redox|reduced]] (electrons are added). The aluminium metal then sinks to the bottom and is tapped off.
  
At the positive electrode ([[anode]]) oxygen gas is formed:
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At the positive electrode ([[anode]]), oxygen is formed:
:2O<sup>2-</sup> &rarr; O<sub>2</sub> + 4e<sup>-</sup>
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:2 O<sup>2−</sup> O<sub>2</sub> + 4 e<sup></sup>
  
This carbon [[anode]] is then oxidized by the oxygen. The anodes in a reduction must therefore be replaced regularly, since they are consumed in the process:
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This carbon [[anode]] is then oxidised by the oxygen, releasing carbon dioxide. The anodes in a reduction cell must therefore be replaced regularly, since they are consumed in the process:
:O<sub>2</sub> + C &rarr; CO<sub>2</sub>
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:O<sub>2</sub> + C CO<sub>2</sub>
  
Contrary to the anodes, the cathodes are not consumed during the operation, since there is no oxygen present at the cathode. The carbon cathode is protected by the liquid aluminium inside the cells. Cathodes do erode, mainly due to electrochemical processes. After 5 to 10 years, depending on the current used in the electrolysis, a cell has to be reconstructed completely, because the cathodes are completely worn.
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Unlike the anodes, the cathodes are not oxidised because there is no oxygen present at the cathode. The carbon cathode is protected by the liquid aluminium inside the cells. Nevertheless, cathodes do erode, mainly due to electrochemical processes. After five to ten years, depending on the current used in the electrolysis, a cell has to be rebuilt because of cathode wear.
  
Aluminium [[electrolysis]] with the [[Hall-Héroult]] process consumes a lot of energy, but alternative processes were always found to be less viable economically and/or ecologically. The world-wide average specific energy consumption is approximately 15±0.5 [[kilowatt-hour]]s per kilogram of aluminium produced (52 to 56 [[megajoule|MJ]]/kg). The most modern smelters reach approximately 12.8 kW·h/kg (46.1 MJ/kg). Reduction line current for older technologies are typically 100 to 200 kA. State-of-the-art smelters operate with about 350 kA. Trials have been reported with 500 kA cells.
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[[Image:Aluminium - world production trend.jpg|thumb|World production trend of aluminium]]
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Aluminium [[electrolysis]] with the [[Hall-Héroult]] process consumes a lot of energy, but alternative processes were always found to be less viable economically and/or ecologically. The world-wide average specific energy consumption is approximately 15±0.5 [[kilowatt-hour]]s per kilogram of aluminium produced from alumina. (52 to 56 [[megajoule|MJ]]/kg). The most modern smelters reach approximately 12.8 kW·h/kg (46.1 MJ/kg). Reduction line current for older technologies are typically 100 to 200 kA. State-of-the-art smelters operate with about 350 kA. Trials have been reported with 500 kA cells.
  
Electric power represents about 20 to 40% of the cost of producing aluminium, depending on the location of the aluminium smelter. Smelters tend to be located where electric power is plentiful and inexpensive, such as [[South Africa]], the [[South Island]] of [[New Zealand]], [[Australia]], [[China]], [[Middle-East]], [[Russia]], [[Iceland]] and [[Quebec]] in [[Canada]].
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Recovery of the metal via [[recycling]] has become an important facet of the aluminium industry. Recycling involves melting the scrap, a process that uses only five percent of the energy needed to produce aluminium from ore. Recycling was a low-profile activity until the late 1960s, when the growing use of aluminium [[beverage can]]s brought it to the public consciousness.
  
[[China]] is currently ([[2004]]) the top world producer of aluminium. [[Suriname]] depends on aluminium exports for 70% of its export earnings.[http://www.cia.gov/cia/publications/factbook/geos/ns.html#Econ]
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Electric power represents about 20% to 40% of the cost of producing aluminium, depending on the location of the smelter. Smelters tend to be situated where electric power is both plentiful and inexpensive, such as [[South Africa]], the [[South Island]] of [[New Zealand]], [[Australia]], the [[People's Republic of China]], the [[Middle East]], [[Russia]], [[Quebec]] and [[British Columbia]] in [[Canada]], and [[Iceland]].
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[[Image:Aluminium output2.PNG|thumb|right|Aluminium output in 2005]]
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In 2005, the People's Republic of China was the top producer of aluminium with almost one-fifth world share followed by Russia, Canada and USA reports the [[British Geological Survey]].
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Over the last 50 years, Australia has become a major producer of bauxite ore and a major producer and exporter of alumina. Australia produced 62 million tonnes of bauxite in 2005. The Australian deposits have some refining problems, some being high in silica but have the advantage of being shallow and relatively easy to mine.
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{{seealso|Category:Aluminium minerals}}
  
 
== Isotopes ==
 
== Isotopes ==
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Aluminium has nine [[isotope]]s, whose mass numbers range from 23 to 30. Only <sup>27</sup>Al ([[stable isotope]]) and <sup>26</sup>Al ([[radioactive decay|radioactive]] isotope, [[half life|''t''<sub>1/2</sub>]] = 7.2 × 10<sup>5</sup> [[year|y]]) occur naturally, however <sup>27</sup>Al has a natural abundance of 99.9+ %.  <sup>26</sup>Al is produced from [[argon]] in the [[Earth's atmosphere|atmosphere]] by [[spallation]] caused by [[cosmic-ray]] [[proton]]s. Aluminium isotopes have found practical application in dating [[ocean|marine]] sediments, [[manganese]] nodules, glacial ice, [[quartz]] in [[Rock (geology)|rock]] exposures, and [[meteorite]]s. The ratio of <sup>26</sup>Al to <sup>10</sup>[[beryllium|Be]] has been used to study the role of transport, deposition, [[sediment]] storage, burial times, and erosion on 10<sup>5</sup> to 10<sup>6</sup> year time scales.
  
Aluminium has nine [[isotope]]s, whose mass numbers range from 23 to 30. Only Al-27 ([[stable isotope]]) and Al-26 ([[radioactive]] isotope, [[half life|''t''<sub>1/2</sub>]] = 7.2 &times; 10<sup>5</sup> [[year|y]]) occur naturally, however Al-27 has a natural abundance of 100%. Al-26 is produced from [[argon]] in the [[Earth's atmosphere|atmosphere]] by [[spallation]] caused by [[cosmic-ray]] [[proton]]s. Aluminium isotopes have found practical application in dating [[ocean|marine]] sediments, [[manganese]] nodules, glacial ice, [[quartz]] in [[Rock (geology)|rock]] exposures, and [[meteorite]]s. The ratio of Al-26 to [[beryllium]]-10 has been used to study the role of transport, deposition, [[sediment]] storage, burial times, and erosion on 10<sup>5</sup> to 10<sup>6</sup> year time scales.
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[[Cosmogenic]] <sup>26</sup>Al was first applied in studies of the [[Moon]] and meteorites. Meteorite fragments, after departure from their parent bodies, are exposed to intense cosmic-ray bombardment during their travel through space, causing substantial <sup>26</sup>Al production. After falling to Earth, atmospheric shielding protects the meteorite fragments from further <sup>26</sup>Al production, and its decay can then be used to determine the meteorite's terrestrial age. Meteorite research has also shown that <sup>26</sup>Al was relatively abundant at the time of formation of our planetary system. Most meteoriticists believe that the energy released by the decay of <sup>26</sup>Al was responsible for the melting and [[planetary differentiation|differentiation]] of some [[asteroids]] after their formation 4.55 billion years ago.
 
 
[[Cosmogenic]] Al-26 was first applied in studies of the [[Moon]] and meteorites. Meteorite fragments, after departure from their parent bodies, are exposed to intense cosmic-ray bombardment during their travel through space, causing substantial Al-26 production. After falling to Earth, atmospheric shielding protects the meteorite fragments from further Al-26 production, and its decay can then be used to determine the meteorite's terrestrial age. Meteorite research has also shown that Al-26 was relatively abundant at the time of formation of our planetary system. Possibly, the energy released by the decay of Al-26 was responsible for the remelting and [[planetary differentiation|differentiation]] of some [[asteroids]] after their formation 4.6 billion years ago.
 
  
 
===Clusters===
 
===Clusters===
In the journal ''[[Science (journal)|Science]]'' of [[14 January]] [[2005]] it was reported that clusters of 13 aluminium atoms (Al<sub>13</sub>) had been made to behave like an [[iodine]] atom; and, 14 aluminium atoms (Al<sub>14</sub>) behaved like an [[alkaline earth]] atom. The researchers also bound 12 iodine atoms to an Al<sub>13</sub> cluster to form a new class of polyiodide. This discovery is reported to give rise to the possibility of a new characterisation of the [[periodic table]]: "[[cluster elements]]". The research teams were led by [[Shiv N. Khanna]] ([[Virginia Commonwealth University]]) and [[A. Welford Castleman Jr]] ([[Penn State University]]). [http://www.science.psu.edu/alert/Castleman1-2005.htm]
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In the journal ''[[Science (journal)|Science]]'' of [[14 January]] [[2005]] it was reported that clusters of 13 aluminium atoms (Al<sub>13</sub>) had been made to behave like an [[iodine]] atom; and, 14 aluminium atoms (Al<sub>14</sub>) behaved like an [[alkaline earth]] atom. The researchers also bound 12 [[iodine]] atoms to an Al<sub>13</sub> cluster to form a new class of polyiodide. This discovery is reported to give rise to the possibility of a new characterisation of the [[periodic table]]: [[superatom]]s. The research teams were led by Shiv N. Khanna ([[Virginia Commonwealth University]]) and A. Welford Castleman Jr ([[Penn State University]]).
  
 
== Precautions ==
 
== Precautions ==
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Aluminium is a [[neurotoxin]] that alters the function of the blood-brain barrier. It is one of the few abundant elements that appears to have no beneficial function to living cells. A small percent of people are allergic to it &mdash; they experience [[contact dermatitis]] from any form of it: an itchy [[rash]] from using [[styptic]] or [[antiperspirant]] products, [[digestive]] disorders and inability to absorb nutrients from eating food cooked in aluminium pans, and vomiting and other symptoms of poisoning from ingesting such products as [[Amphojel]], and [[Maalox]] ([[antacid]]s). In other people, aluminium is not considered as toxic as heavy metals, but there is evidence of some toxicity if it is consumed in excessive amounts. The use of aluminium cookware, popular because of its corrosion resistance and good [[heat conduction]], has not been shown to lead to aluminium toxicity in general. Excessive consumption of [[antacid]]s containing aluminium compounds and excessive use of aluminium-containing [[antiperspirant]]s are more likely causes of [[toxicity]].  In research published in the Journal of Applied Toxicology, Dr. Philippa D. Darby of the University of Reading has shown that aluminium salts increase estrogen-related gene expression in human [[breast cancer]] cells grown in the laboratory. These salts' estrogen-like effects have lead to their classification as a [[metalloestrogens|metalloestrogen]].
  
Aluminium is one of the few abundant elements that appears to have no beneficial function in living cells, but a few percent of people are allergic to it &mdash; they experience [[contact dermatitis]] from any form of it: an itchy [[rash]] from using [[styptic]] or antiperspirant products, digestive disorders and inability to absorb nutrients from eating food cooked in aluminium pans, and vomiting and other symptoms of poisoning from ingesting such products as [[Rolaids]] , Amphojel, and [[Maalox]] ([[antacid]]s). In other persons, aluminium is not considered as toxic as heavy metals, but there is evidence of some toxicity if it is consumed in excessive amounts, although the use of aluminium cookware, popular because of its corrosion resistance and good [[heat conduction]], has not been shown to lead to aluminium toxicity in general. Excessive consumption of [[antacid]]s containing aluminium compounds and excessive use of aluminium-containing [[antiperspirant]]s are more likely causes of [[toxicity]]. It has been suggested that aluminium may be linked to [[Alzheimer's disease]], although that research has recently been refuted; aluminium accumulation may be a consequence of the Alzheimer's damage, not the cause. In any event, if there is any toxicity of aluminium it must be via a very specific mechanism, since total human exposure to the element in the form of naturally occurring clay in soil and dust is enormously large over a lifetime.
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It has been suggested that aluminium is a cause of [[Alzheimer's disease]], as some brain plaques have been found to contain the metal. Research in this area has been inconclusive; aluminium accumulation may be a consequence of the Alzheimer's damage, not the cause. In any event, if there is any toxicity of aluminium it must be via a very specific mechanism, since total human exposure to the element in the form of naturally occurring clay in soil and dust is enormously large over a lifetime.
  
Care must be taken to prevent aluminium from coming into contact with certain chemicals that can cause it to [[corrode]] quickly. For example, just a small amount of [[Mercury (element)|mercury]] applied to the surface of a piece of aluminium can break up the normal aluminium oxide barrier usually present. Within a few hours, even a heavy structural beam can be significantly weakened. For this reason, mercury [[thermometer]]s are not allowed on many [[airliner]]s, as aluminium is a common structural component in aircraft.
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[[mercury (element)|Mercury]] applied to the surface of an aluminium alloy can damage the protective oxide surface film by forming [[Mercury-aluminum amalgam|amalgam]]. This may cause further corrosion and weakening of the structure. For this reason, mercury [[thermometer]]s are not allowed on many [[airliner]]s, as aluminium is used in many [[aircraft]] structures.
  
== Spelling ==
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Powdered aluminium can react with [[Iron(III) oxide|Fe<sub>2</sub>O<sub>3</sub>]] to form [[Iron|Fe]] and [[Al2O3|Al<sub>2</sub>O<sub>3</sub>]]. This mixture is known as [[thermite]], which burns with a high energy output. Thermite can be produced inadvertently during grinding operations, but the high ignition temperature makes incidents unlikely in most workshop environments.
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=== Aluminium and plants (Phytoremediation) ===
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Aluminium is primary among the factors that contribute to the loss of plant production on acid soils. Although it is generally harmless to plant growth in pH-neutral soils, the concentration in acid soils of toxic Al<sup>3+</sup> [[cation]]s increases and disturbs root growth and function.
  
In the English-speaking world, the spellings (and associated pronunciations) ''aluminium'' and ''aluminum'' are both in common use in both scientific and nonscientific contexts. In most English-speaking nations, the spelling ''aluminium'' predominates, and the spelling ''aluminum'' is largely unknown. However, in the United States and Canada, the converse is true: the spelling ''aluminium'' is largely unknown, and the spelling ''aluminum'' predominates.  
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[[Wheat]]'s [[adaptation]] to allow aluminium tolerance is such that the aluminium induces a release of [[organic compound]]s that bind to the harmful aluminium [[cations]]. [[Sorghum]] is believed to have the same tolerance mechanism. The first gene for aluminium tolerance has been identified in wheat. A group in the US Department of Agriculture showed that sorghum's aluminium tolerance is controlled by a single gene, as for wheat. This is not the case in all plants.
  
The [[International Union of Pure and Applied Chemistry]] (IUPAC) adopted ''aluminium'' as the standard international name for the element in 1990, but three years later recognized ''aluminum'' as an acceptable variant. Hence their periodic table includes both, but places alumin'''i'''um first [http://www.iupac.org/reports/periodic_table/index.html].  IUPAC officially prefers the use of aluminium in its internal publications, although several IUPAC publications use the spelling ''aluminum.''[http://www.iupac.org/cgi-bin/htsearch?sort=score&restrict=www.iupac.org%2Fpublications%2Fci&config=htdig&restrict=&exclude=www.iupac.org%2Fgoldbook%2F&words=aluminum&submit=] Nevertheless the "ium" spelling has the advantage that the non-English-speaking world prefers the -ium spelling: ''aluminium'' is the name used in [[French language|French]] and [[German language|German]], and identical or similar forms are used in many other languages. As the non-English speaking world has more people, the forms used in languages other than English are one of the reasons IUPAC chose to officially prefer ''aluminium'' over ''aluminum''.
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== Spelling ==
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===Etymology/nomenclature history===
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The earliest citation given in the [[Oxford English Dictionary]] for any word used as a name for this element is ''alumium'', which [[Humphry Davy]] employed in 1808 for the metal he was trying to isolate electrolytically from the mineral ''[[alumina]]''. The citation is from his journal ''Philosophical Transactions'': "Had I been so fortunate as..to have procured the metallic substances I was in search of, I should have proposed for them the names of silicium, alumium, zirconium, and glucium."
  
===Nomenclature history===
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By 1812, Davy had settled on  ''aluminum,'' which, as other sources note,{{Fact|date=July 2007}}  matches its [[Latin]] root. He wrote in the journal ''Chemical Philosophy'': "As yet Aluminum has not been obtained in a perfectly free state." But the same year, an anonymous contributor to the ''[[Quarterly Review]],'' a British political-literary journal, objected to ''aluminum'' and proposed the name ''aluminium'', "for so we shall take the liberty of writing the word, in preference to aluminum, which has a less classical sound."
In 1808, [[Humphry Davy]] originally proposed the name ''alumium'' while trying to isolate the new metal electrolytically from the mineral ''alumina''. In 1812 he changed the name to ''aluminum'' to match its [[Latin]] root. The same year, an anonymous contributor to the [[Quarterly Review]], a British political-literary journal, objected to ''aluminum'', and proposed the name ''aluminium''.
 
:Aluminium, for so we shall take the liberty of writing the word, in preference to aluminum, which has a less classical sound. (Q. Review VIII. 72, 1812. Cited in [[Oxford English Dictionary|OED]].)
 
This had the advantage of conforming to the -ium suffix precedent set by other newly discovered elements of the period: [[potassium]], [[sodium]], [[magnesium]], [[calcium]], and [[strontium]] (all of which Davy had isolated himself). Nevertheless, -um spellings for elements were not unknown at the time: [[platinum]], which had been known to Europeans since the 16th century, [[molybdenum]], which was discovered in 1778, [[lanthanum]], which was discovered in 1839, and [[tantalum]], which was discovered in 1802, all have spellings ending in -um. For the thirty years following its discovery, both the -um and -ium endings were used interchangeably in the scientific literature.
 
  
Curiously, the United States adopted the -ium for most of the [[19th century]] with ''aluminium'' appearing in [[Noah Webster|Webster]]'s Dictionary of 1828. However [[Charles Martin Hall]] selected the -um spelling in an advertising handbill for his new efficient electrolytic method for the production of aluminium, four years after he had patented the process in 1888. Hall's domination of production of the metal ensured that the spelling ''aluminum'' became the standard in North America, even though the ''Webster Unabridged Dictionary'' of 1913 continued to use the -ium version.
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The ''-ium'' suffix had the advantage of conforming to the precedent set in other newly discovered elements of the period: [[potassium]], [[sodium]], [[magnesium]], [[calcium]], and [[strontium]] (all of which Davy had isolated himself). Nevertheless, ''-um'' spellings for elements were not unknown at the time, as for example [[platinum]], known to Europeans since the 16th century, [[molybdenum]], discovered in 1778, and [[tantalum]], discovered in 1802.  
  
In 1926, the [[American Chemical Society]] officially decided to use ''aluminum'' in its publications, and American dictionaries typically label the spelling ''aluminium'' as a British variant.
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Americans adopted ''-ium'' for most of the 19th century, with ''aluminium'' appearing in [[Noah Webster|Webster's]] Dictionary of 1828. In 1892, however, [[Charles Martin Hall]] used the ''-um'' spelling in an advertising handbill for his new electrolytic method of producing the metal, despite his constant use of the ''-ium'' spelling in all the patents he filed between 1886 and 1903. It has consequently been suggested that the spelling on the flier was a simple spelling mistake. Hall's domination of production of the metal ensured that the spelling ''aluminum'' became the standard in North America; the ''Webster Unabridged Dictionary'' of 1913, though, continued to use the ''-ium'' version.
  
==Chemistry==
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In 1926, the [[American Chemical Society]] officially decided to use ''aluminum'' in its publications; American dictionaries typically label the spelling ''aluminium'' as a British variant.
  
===Oxidation state 1===
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===Present-day spelling===
*AlH is produced when aluminium is heated at 1500 °C in an atmosphere of [[hydrogen]].
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In the UK and other countries using [[American and British English spelling differences|British spelling]], only ''aluminium'' is used. In the United States, the spelling ''aluminium'' is largely unknown, and the spelling ''aluminum'' predominates. The [[Canadian Oxford Dictionary]] prefers ''aluminum'', whereas the [[Australia]]n [[Macquarie Dictionary]] prefers ''aluminium''.
*Al<sub>2</sub>O is made by heating the normal oxide, Al<sub>2</sub>O<sub>3</sub>, with [[silicon]] at 1800 °C in a [[vacuum]].
 
*Al<sub>2</sub>S can be made by heating Al<sub>2</sub>S<sub>3</sub> with aluminium shavings at 1300 °C in a vacuum. It quickly disproportionates to the starting materials. The selenide is made in a parallel manner.
 
*AlF, AlCl and AlBr exist in the gaseous phase when the tri-halide is heated with aluminium.
 
  
===Oxidation state 2===
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In other [[English language|English-speaking]] countries, the spellings (and associated pronunciations) ''aluminium'' and ''aluminum'' are both in common use in scientific and nonscientific contexts. The spelling in virtually all other languages is analogous to the ''-ium'' ending. (See the box in the first column of this page for specific languages.)
*Aluminium suboxide, AlO can be shown to be present when aluminium powder burns in oxygen.
 
  
===Oxidation state 3===
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The [[International Union of Pure and Applied Chemistry]] (IUPAC) adopted ''aluminium'' as the standard international name for the element in 1990, but three years later recognized ''aluminum'' as an acceptable variant. Hence their periodic table includes both, but places ''aluminium'' first. IUPAC officially prefers the use of ''aluminium'' in its internal publications, although several IUPAC publications use the spelling ''aluminum''.
*[[Fajans rules]] show that the simple trivalent cation Al<sup>3+</sup> is not expected to be found in anhydrous salts or binary compounds such as Al<sub>2</sub>O<sub>3</sub>. The hydroxide is a weak base and aluminium salts of weak bases, such as carbonate, can't be prepared. The salts of strong acids, such as nitrate, are stable and soluble in water, forming hydrates with at least six molecules of [[water of crystallization]].
 
*Aluminium hydride, (AlH<sub>3</sub>)<sub>n</sub>, can be produced from [[trimethylaluminium]] and an excess of hydrogen. It burns explosively in air. It can also be prepared by the action of [[aluminium chloride]] on lithium hydride in ether solution, but cannot be isolated free from the solvent.
 
*Aluminium carbide, Al<sub>4</sub>C<sub>3</sub> is made by heating a mixture of the elements above 1000 °C. The pale yellow crystals have a complex lattice structure, and react with water or dilute acids to give [[methane]]. The acetylide, Al<sub>2</sub>(C<sub>2</sub>)<sub>3</sub>, is made by passing [[acetylene]] over heated aluminium.
 
*Aluminium nitride, AlN, can be made from the elements at 800 °C. It is hydrolysed by water to form [[ammonia]] and aluminium hydroxide.
 
*Aluminium phosphide, AlP, is made similarly, and hydrolyses to give [[phosphine]].
 
*Aluminium oxide, Al<sub>2</sub>O<sub>3</sub>, occurs naturally as [[corundum]], and can be made by burning aluminium in oxygen or by heating the hydroxide, nitrate or sulfate. As a [[gemstone]], its hardness is only exceeded by [[diamond]], [[boron nitride]] and [[carborundum]]. It is almost insoluble in water.
 
*Aluminium hydroxide may be prepared as a gelatinous precipitate by adding ammonia to an aqueous solution of an aluminium salt. It is [[amphoteric]], being both a very weak acid, and forming aluminates with [[alkali]]s. It exists in various crystalline forms.
 
*Aluminium sulfide, Al<sub>2</sub>S<sub>3</sub>, may be prepared by passing [[hydrogen sulfide]] over aluminium powder. It is [[polymorphic]].
 
*Aluminium fluoride, AlF<sub>3</sub>, is made by treating the hydroxide with HF, or can be made from the elements. It consists of a giant molecule which sublimes without melting at 1291 °C. It is very inert. The other trihalides are dimeric, having a bridge-like structure.
 
*Organo-metallic compounds of empirical formula AlR<sub>3</sub> exist and, if not also giant molecules, are at least [[dimer]]s or trimers. They have some uses in [[organic synthesis]], for instance [[trimethylaluminium]].
 
*Alumino-hydrides of the most electropositive elements are known, the most useful being [[lithium aluminium hydride]], Li[AlH<sub>4</sub>]. It decomposes into lithium hydride, aluminium and hydrogen when heated, and is hydrolysed by water. It has many uses in organic chemistry. The aluminohalides have a similar structure.
 
  
==Aluminium in fiction==
+
== Chemistry ==
 +
===Oxidation state one===
 +
In particular the temperatures in this section seem to be the subject of controversy.
  
* In the film ''[[Star Trek IV: The Voyage Home]]'', [[Montgomery Scott|Scotty]] devises the fictional material [[transparent aluminum]]  
+
* AlH is produced when aluminium is heated at 1500 °C in an atmosphere of [[hydrogen]].
== See also ==
+
* Al<sub>2</sub>O is made by heating the normal oxide, Al<sub>2</sub>O<sub>3</sub>, with [[silicon]] at 1800 °C in a [[vacuum]].
 +
* Al<sub>2</sub>S can be made by heating Al<sub>2</sub>S<sub>3</sub> with aluminium shavings at 1300 °C in a vacuum. It quickly disproportionates to the starting materials. The selenide is made in a parallel manner.
 +
*AlF, AlCl and AlBr exist in the gaseous phase when the tri-halide is heated with aluminium.
  
* [[List of alloys#Alloys of aluminium|Alloys of aluminium]].
+
===Oxidation state two===
 +
* [[Aluminium monoxide]], AlO, is present when aluminium powder burns in [[oxygen]].
  
==References==
+
===Oxidation state three===
 +
[[Image:HeatSink05.jpg|thumb|This [[heat sink]] is made from [[Anodising|anodized]] aluminium.]]
 +
* [[Fajans rules]] show that the simple trivalent cation Al<sup>3+</sup> is not expected to be found in anhydrous salts or binary compounds such as Al<sub>2</sub>O<sub>3</sub>. The hydroxide is a weak base and aluminium salts of weak acids, such as carbonate, can't be prepared. The salts of strong acids, such as nitrate, are stable and soluble in water, forming hydrates with at least six molecules of [[water of crystallization]].
 +
* [[Aluminium hydride]], (AlH<sub>3</sub>)<sub>n</sub>, can be produced from [[trimethylaluminium]] and an excess of hydrogen. It burns explosively in air. It can also be prepared by the action of [[aluminium chloride]] on [[lithium hydride]] in [[ether]] solution, but cannot be isolated free from the solvent.
 +
* [[Aluminium carbide]], Al<sub>4</sub>C<sub>3</sub> is made by heating a mixture of the elements above 1000 °C. The pale yellow crystals have a complex lattice structure, and react with water or dilute acids to give [[methane]]. The [[metal acetylide|acetylide]], Al<sub>2</sub>(C<sub>2</sub>)<sub>3</sub>, is made by passing [[acetylene]] over heated aluminium.
 +
* [[Aluminium nitride]], AlN, can be made from the elements at 800 °C. It is hydrolysed by [[water]] to form [[ammonia]] and [[aluminium hydroxide]].
 +
* [[Aluminium phosphide]], AlP, is made similarly, and hydrolyses to give [[phosphine]].
 +
* [[Aluminium oxide]], Al<sub>2</sub>O<sub>3</sub>, occurs naturally as [[corundum]], and can be made by burning aluminium in oxygen or by heating the hydroxide, nitrate or sulfate. As a [[gemstone]], its hardness is only exceeded by [[diamond]], [[boron nitride]], and [[carborundum]]. It is almost insoluble in water.
 +
* [[Aluminium hydroxide]] may be prepared as a gelatinous precipitate by adding ammonia to an aqueous solution of an aluminium salt. It is [[amphoteric]], being both a very weak acid, and forming aluminates with [[alkali]]s. It exists in various crystalline forms.
 +
* [[Aluminium sulfide]], Al<sub>2</sub>S<sub>3</sub>, may be prepared by passing [[hydrogen sulfide]] over aluminium powder. It is [[Polymorphism (materials science)|polymorphic]].
 +
* [[Aluminium iodide]], (AlI<sub>3</sub>)<sub>2</sub>, is a [[dimer]] with applications in [[organic synthesis]].
 +
* [[Aluminium fluoride]], AlF<sub>3</sub>, is made by treating the hydroxide with HF, or can be made from the elements. It consists of a giant molecule which sublimes without melting at 1291 °C. It is very inert. The other trihalides are dimeric, having a bridge-like structure.
 +
* Aluminium fluoride/water complexes: When aluminium and fluoride are together in aqueous solution, they readily form complex ions such as AlF(H<sub>2</sub>O)<sub>5</sub><sup>+2</sup>, AlF<sub>3</sub>(H<sub>2</sub>O)<sub>3</sub><sup>0</sup>, AlF<sub>6</sub><sup>-3</sup>. Of these, AlF<sub>6</sub><sup>-3</sup> is the most stable. This is explained by the fact that aluminium and fluoride, which are both very compact ions, fit together just right to form the octahedral aluminium hexafluoride complex. When aluminium and fluoride are together in water in a 1:6 molar ratio, AlF<sub>6</sub><sup>-3</sup> is the most common form, even in rather low concentrations.
 +
* Organo-metallic compounds of empirical formula AlR<sub>3</sub> exist and, if not also giant molecules, are at least [[dimer]]s or trimers. They have some uses in [[organic synthesis]], for instance [[trimethylaluminium]].
 +
* Alumino-hydrides of the most electropositive elements are known, the most useful being [[lithium aluminium hydride]], Li[AlH<sub>4</sub>]. It decomposes into [[lithium hydride]], aluminium and hydrogen when heated, and is hydrolysed by water. It has many uses in organic chemistry, particularly as a reducing agent. The aluminohalides have a similar structure.
  
*[http://periodic.lanl.gov/elements/13.html Los Alamos National Laboratory &ndash; Aluminum]
+
== See also ==
*[http://www.worldwidewords.org/articles/aluminium.htm World Wide Words] A history of the spelling of aluminium from a British viewpoint.
+
*[[Aluminium alloy]]
*[[Oxford English Dictionary]] Entries "aluminum" and "aluminium", available by subscription.  [http://www.oed.com]
+
*[[Aluminium battery]]
 +
*[[Aluminium in Africa]]
 +
*[[Beverage can]]
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*[[:Category:Aluminium compounds]]
 +
*[[:Category:Aluminium companies]]
 +
*[[Aluminium foil]]
  
==External links==
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== External links ==
{{Commons|Aluminium}}
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*[http://www.crnindia.com/commodity/aluminium.html Aluminium as a traded commodity]
 
*[http://www.webelements.com/webelements/elements/text/Al/index.html WebElements.com &ndash; Aluminium]
 
*[http://www.webelements.com/webelements/elements/text/Al/index.html WebElements.com &ndash; Aluminium]
*[http://www.world-aluminium.org/ World Aluminium]
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*[http://www.indexmundi.com/en/commodities/minerals/aluminum/aluminum_table12.html World production of primary aluminium, by country]
*[http://www.indexmundi.com/en/commodities/minerals/aluminum/aluminum_table12.html World production of primary aluminum, by country]
 
 
*[http://www.saanet.org/kashipur/docs/seenalum.htm Social and Environmental Impact of the Aluminium Industry]
 
*[http://www.saanet.org/kashipur/docs/seenalum.htm Social and Environmental Impact of the Aluminium Industry]
*[http://153rd.com/sam/as/physics/aluminium/normal/redirect.html Sam's Aluminium Information Site]
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*[http://www.world-aluminium.org/history/index.html History of Aluminium]
 
+
[[Category:Aluminium| ]]
'''Patents'''
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[[Category:Recyclable materials]]
*US[http://patft.uspto.gov/netacgi/nph-Parser?Sect1=PTO1&Sect2=HITOFF&d=PALL&p=1&u=/netahtml/srchnum.htm&r=1&f=G&l=50&s1=400664.WKU.&OS=PN/400664&RS=PN/400664 400664] – ''Process of reducing aluminum from its floride salts by electrolysis'' – C. M. Hall
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[[Category:Rocket fuels|Aluminium]]
 
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[[Category:Electrical conductors]]
[[Category:Chemical elements]]
 
[[Category:Poor metals]]
 
[[Category:Pigments]]
 
[[Category:Pyrotechnic chemicals]]
 
[[Category:Rocket fuels]]
 
 
 
{{Link FA|fr}}
 

Latest revision as of 21:04, 13 July 2007

Ferrari Crank Case made of aluminium


SPELLING OF ALUMINIUM - Please see the talk page, this article is written in British English and so 'ium' should be used.

Aluminium (IPA: /ˌæljʊˈmɪniəm/, /ˌæljəˈmɪniəm/) or aluminum (IPA: /əˈluːmɪnəm/, see the "spelling" section below) is a silvery and ductile member of the poor metal group of chemical elements. It has the symbol Al; its atomic number is 13.

Aluminium is found primarily in bauxite ore and is remarkable for its ability to resist corrosion (due to the phenomenon of passivation) and its light weight. The metal is used in many industries to manufacture a large variety of products and is very important to the world economy. Structural components made from aluminium and its alloys are vital to the aerospace industry and very important in other areas of transportation and building.

Properties

Aluminium is a soft, lightweight metal normally with a dull gray appearance caused by a thin layer of oxidation that forms quickly when the metal is exposed to air. Aluminium oxide has a higher melting point than pure aluminium. Aluminium is nontoxic (as the metal), nonmagnetic, and nonsparking. It has a tensile strength of about 49 megapascals (MPa) in a pure state and 400 MPa as an alloy. Aluminium is about one-third as dense as steel or copper; it is malleable, ductile, and easily machined and cast. It has excellent corrosion resistance and durability because of the protective oxide layer.

Aluminium is one of the few metals which retain full silvery reflectance, even in finely powdered form, which makes it a very important component of silver paints.

Aluminium's crystal structure is an FCC structure, hence the high ductility of the pure metal.

Aluminium mirror finish has the highest reflectance of any metal in the 200–400 nm (UV) and the 3000–10000 nm (far IR) regions, while in the 400–700 nm visible range it is slightly outdone by silver and in the 700–3000 (near IR) by silver, gold, and copper. It is the second-most malleable metal (after gold) and the sixth-most ductile. Aluminium is a good thermal and electrical conductor, by weight better than copper. Aluminium is capable of being a superconductor, with a superconducting critical temperature of 1.2 Kelvin.

Applications

General use

A piece of aluminium metal about 15 centimetres long.

Whether measured in terms of quantity or value, the global use of aluminium exceeds that of any other metal except iron, and it is important in virtually all segments of the world economy.

Relatively pure aluminium is encountered only when corrosion resistance and/or workability is more important than strength or hardness. Pure aluminium serves as an excellent reflector (approximately 99%) of visible light and a good reflector (approximately 95%) of infrared. A thin layer of aluminium can be deposited onto a flat surface by chemical vapour deposition or chemical means to form optical coatings and mirrors. These coatings form an even thinner layer of protective aluminium oxide that does not deteriorate, as silver coatings do. Nearly all modern mirrors are made using a thin coating of aluminium on the back surface of a sheet of float glass. Telescope mirrors are also made with aluminium, but are front coated to avoid internal reflections, refraction, and transparency losses. These first surface mirrors are more susceptible to damage than household back-surface mirrors.

Pure aluminium has a low tensile strength, but when combined with thermo-mechanical processing, aluminium alloys display a marked improvement in mechanical properties, especially when tempered. Aluminium alloys form vital components of aircraft and rockets as a result of their high strength-to-weight ratio. Aluminium readily forms alloys with many elements such as copper, zinc, magnesium, manganese and silicon (e.g., duralumin). Today, almost all bulk metal materials that are referred to loosely as "aluminium," are actually alloys. For example, the common aluminium foils are alloys of 92% to 99% aluminium.

Some of the many uses for aluminium metal are in:

Aluminium Compounds

  • Aluminium borate (Al2O3 B2O3) is used in the production of glass and ceramic.
  • Aluminium borohydride (Al(BH4)3) is used as an additive to jet fuels.
  • Aluminium fluorosilicate (Al2(SiF6)3) is used in the production of synthetic gemstones, glass and ceramic.
  • In many vaccines, certain aluminium salts serve as an immune adjuvant (immune response booster) to allow the protein in the vaccine to achieve sufficient potency as an immune stimulant.

Engineering use

Template:Main Aluminium alloys with a wide range of properties are used in engineering structures. Alloy systems are classified by a number system (ANSI) or by names indicating their main alloying constituents (DIN and ISO). For more, see the main article referenced.

Aluminium is used extensively in many places due to its high strength to weight ratio. However, a designer used to working with steel will find aluminium less well-behaved in terms of flexibility. The problems may often be addressed by redesigning parts dimensionally specifically to address issues of stiffness. For instance by increasing the second moment of area for a pipe or I-beam, an aluminium design can be made both stiffer and lighter than a traditional design.

The strength and durability of aluminium alloys varies widely, not only as a result of the components of the specific alloy, but also as a result of heat treatments and manufacturing processes. A lack of knowledge of these aspects has from time to time led to improperly designed structures and gained aluminium a bad reputation. (See main article)

One important structural limitation of aluminium alloys is their fatigue strength. Unlike steels, aluminium alloys have no well defined fatigue limit, meaning that fatigue failure will eventually occur under even very small cyclic loadings. This implies that engineers must assess these loads and design for a fixed life rather than an infinite life.

Another important property of aluminium alloys is their sensitivity to heat. Workshop procedures involving heating are complicated by the fact that aluminium, unlike steel, will melt without first glowing red. Forming operations where a blow torch is used therefore requires some expertise, since no visual signs reveal how close the material is to melting. Aluminium alloys, like all structural alloys, also are subject to internal stresses following heating operations such as welding and casting. The problem with aluminium alloys in this regard is their low melting point, which make them more susceptible to distortions from thermally induced stress relief. Controlled stress relief can be done during manufacturing by heat-treating the parts in an oven, followed by gradual cooling - in effect annealing the stresses.

The low melting point of aluminium alloys has not precluded their use in rocketry; even for use in constructing combustion chambers where gases can reach 3500 K. The Agena upper stage engine used a regeneratively cooled aluminium design for some parts of the nozzle, including the thermally critical throat region; in fact the extremely high thermal conductivity of aluminium prevented the throat from reaching the melting point even under massive heat flux, resulting in a reliable and lightweight component.

Household wiring

Template:Seealso

Aluminium has about 65% of the conductivity of copper, the traditional household wiring material. In the 1960s aluminium was considerably cheaper than copper, and so was introduced for household electrical wiring in the United States, even though many fixtures had not been designed to accept aluminium wire. However, in some cases the greater coefficient of thermal expansion of aluminium causes the wire to expand and contract relative to the dissimilar metal screw connection, eventually loosening the connection. Also, pure aluminium has a tendency to "creep" under steady sustained pressure (to a greater degree as the temperature rises), again loosening the connection. Finally, Galvanic corrosion from the dissimilar metals increased the electrical resistance of the connection.

All of this resulted in overheated and loose connections, and this in turn resulted in some fires. Builders then became wary of using the wire, and many jurisdictions outlawed its use in very small sizes, in new construction. Eventually, newer fixtures were introduced with connections designed to avoid loosening and overheating. At first they were marked "Al/Cu", but they now bear a "CO/ALR" coding. In older assemblies, workers forestall the heating problem using a properly-done crimp of the aluminium wire to a short "pigtail" of copper wire. Today, new alloys, designs, and methods are used for aluminium wiring in combination with aluminium terminations.

History

Ancient Greeks and Romans used aluminium salts as dyeing mordants and as astringents for dressing wounds; alum is still used as a styptic. In 1761 Guyton de Morveau suggested calling the base alum alumine. In 1808, Humphry Davy identified the existence of a metal base of alum, which he at first named alumium and later aluminum (see Spelling section, below).

Friedrich Wöhler is generally credited with isolating aluminium (Latin alumen, alum) in 1827 by mixing anhydrous aluminium chloride with potassium. The metal, however, had indeed been produced for the first time two years earlier — but in an impure form — by the Danish physicist and chemist Hans Christian Ørsted. Therefore, Ørsted can also be listed as the discoverer of the metal. Further, Pierre Berthier discovered aluminium in bauxite ore and successfully extracted it. The Frenchman Henri Etienne Sainte-Claire Deville improved Wöhler's method in 1846 and described his improvements in a book in 1859, chief among these being the substitution of sodium for the considerably more expensive potassium.

(Note: The title of Deville's book is "De l'aluminium, ses propriétés, sa fabrication" (Paris, 1859). It was quite likely that Deville also thought of the idea of the electrolysis of aluminium oxide dissolved in cryolite. However, Charles Martin Hall and Paul Heroult might have developed the more practical process after Deville.)

The statue known as Eros in Piccadilly Circus London, was made in 1893 and is one of the first statues to be cast in aluminium.

Aluminium was selected as the material to be used for the apex of the Washington Monument, at a time when one ounce (30 grams) cost twice the daily wages of a common worker in the project; aluminium was a semiprecious metal at that time.

The American Charles Martin Hall of Oberlin, Ohio applied for a patent in 1886 for an electrolytic process to extract aluminium using the same technique that was independently being developed by the Frenchman Paul Héroult in Europe. The invention of the Hall-Héroult process in 1886 made extracting aluminium from minerals cheaper, and is now the principal method in common use throughout the world. The Hall-Heroult process cannot produce Super Purity Aluminium directly. Upon approval of his patent in 1889, Hall, with the financial backing of Alfred E. Hunt of Pittsburgh, PA, started the Pittsburgh Reduction Company, renamed to Aluminum Company of America in 1907, later shortened to Alcoa. Germany became the world leader in aluminium production soon after Adolf Hitler's rise to power. By 1942, however, new hydroelectric power projects such as the Grand Coulee Dam gave the United States something Nazi Germany could not compete with, provided them with sufficient generating capacity to produce enough aluminium to manufacture sixty thousand warplanes in four years.


Aluminium metal production and refinement

Although aluminium is the most abundant metallic element in Earth's crust (believed to be 7.5% to 8.1%), it is very rare in its free form, occurring in oxygen-deficient environments such as volcanic mud, and it was once considered a precious metal more valuable than gold. Napoleon III, Emperor of France, is reputed to have given a banquet where the most honoured guests were given aluminium utensils, while the other guests had to make do with gold ones. Aluminium has been produced in commercial quantities for just over 100 years.

Aluminium is a reactive metal that is difficult to extract from ore, aluminium oxide (Al2O3). Direct reduction — with carbon, for example — is not economically viable since aluminium oxide has a melting point of about 2,000 °C. Therefore, it is extracted by electrolysis; that is, the aluminium oxide is dissolved in molten cryolite and then reduced to the pure metal. By this process, the operational temperature of the reduction cells is around 950 to 980 °C. Cryolite is found as a mineral in Greenland, but in industrial use it has been replaced by a synthetic substance. Cryolite is a mixture of aluminium, sodium, and calcium fluorides: (Na3AlF6). The aluminium oxide (a white powder) is obtained by refining bauxite in the Bayer process. (Previously, the Deville process was the predominant refining technology.)

The electrolytic process replaced the Wöhler process, which involved the reduction of anhydrous aluminium chloride with potassium. Both of the electrodes used in the electrolysis of aluminium oxide are carbon. Once the ore is in the molten state, its ions are free to move around. The reaction at the cathode — the negative terminal — is

Al3+ + 3 e → Al

Here the aluminium ion is being reduced (electrons are added). The aluminium metal then sinks to the bottom and is tapped off.

At the positive electrode (anode), oxygen is formed:

2 O2− → O2 + 4 e

This carbon anode is then oxidised by the oxygen, releasing carbon dioxide. The anodes in a reduction cell must therefore be replaced regularly, since they are consumed in the process:

O2 + C → CO2

Unlike the anodes, the cathodes are not oxidised because there is no oxygen present at the cathode. The carbon cathode is protected by the liquid aluminium inside the cells. Nevertheless, cathodes do erode, mainly due to electrochemical processes. After five to ten years, depending on the current used in the electrolysis, a cell has to be rebuilt because of cathode wear.

World production trend of aluminium

Aluminium electrolysis with the Hall-Héroult process consumes a lot of energy, but alternative processes were always found to be less viable economically and/or ecologically. The world-wide average specific energy consumption is approximately 15±0.5 kilowatt-hours per kilogram of aluminium produced from alumina. (52 to 56 MJ/kg). The most modern smelters reach approximately 12.8 kW·h/kg (46.1 MJ/kg). Reduction line current for older technologies are typically 100 to 200 kA. State-of-the-art smelters operate with about 350 kA. Trials have been reported with 500 kA cells.

Recovery of the metal via recycling has become an important facet of the aluminium industry. Recycling involves melting the scrap, a process that uses only five percent of the energy needed to produce aluminium from ore. Recycling was a low-profile activity until the late 1960s, when the growing use of aluminium beverage cans brought it to the public consciousness.

Electric power represents about 20% to 40% of the cost of producing aluminium, depending on the location of the smelter. Smelters tend to be situated where electric power is both plentiful and inexpensive, such as South Africa, the South Island of New Zealand, Australia, the People's Republic of China, the Middle East, Russia, Quebec and British Columbia in Canada, and Iceland.

Aluminium output in 2005

In 2005, the People's Republic of China was the top producer of aluminium with almost one-fifth world share followed by Russia, Canada and USA reports the British Geological Survey.

Over the last 50 years, Australia has become a major producer of bauxite ore and a major producer and exporter of alumina. Australia produced 62 million tonnes of bauxite in 2005. The Australian deposits have some refining problems, some being high in silica but have the advantage of being shallow and relatively easy to mine.

Template:Seealso

Isotopes

Aluminium has nine isotopes, whose mass numbers range from 23 to 30. Only 27Al (stable isotope) and 26Al (radioactive isotope, t1/2 = 7.2 × 105 y) occur naturally, however 27Al has a natural abundance of 99.9+ %. 26Al is produced from argon in the atmosphere by spallation caused by cosmic-ray protons. Aluminium isotopes have found practical application in dating marine sediments, manganese nodules, glacial ice, quartz in rock exposures, and meteorites. The ratio of 26Al to 10Be has been used to study the role of transport, deposition, sediment storage, burial times, and erosion on 105 to 106 year time scales.

Cosmogenic 26Al was first applied in studies of the Moon and meteorites. Meteorite fragments, after departure from their parent bodies, are exposed to intense cosmic-ray bombardment during their travel through space, causing substantial 26Al production. After falling to Earth, atmospheric shielding protects the meteorite fragments from further 26Al production, and its decay can then be used to determine the meteorite's terrestrial age. Meteorite research has also shown that 26Al was relatively abundant at the time of formation of our planetary system. Most meteoriticists believe that the energy released by the decay of 26Al was responsible for the melting and differentiation of some asteroids after their formation 4.55 billion years ago.

Clusters

In the journal Science of 14 January 2005 it was reported that clusters of 13 aluminium atoms (Al13) had been made to behave like an iodine atom; and, 14 aluminium atoms (Al14) behaved like an alkaline earth atom. The researchers also bound 12 iodine atoms to an Al13 cluster to form a new class of polyiodide. This discovery is reported to give rise to the possibility of a new characterisation of the periodic table: superatoms. The research teams were led by Shiv N. Khanna (Virginia Commonwealth University) and A. Welford Castleman Jr (Penn State University).

Precautions

Aluminium is a neurotoxin that alters the function of the blood-brain barrier. It is one of the few abundant elements that appears to have no beneficial function to living cells. A small percent of people are allergic to it — they experience contact dermatitis from any form of it: an itchy rash from using styptic or antiperspirant products, digestive disorders and inability to absorb nutrients from eating food cooked in aluminium pans, and vomiting and other symptoms of poisoning from ingesting such products as Amphojel, and Maalox (antacids). In other people, aluminium is not considered as toxic as heavy metals, but there is evidence of some toxicity if it is consumed in excessive amounts. The use of aluminium cookware, popular because of its corrosion resistance and good heat conduction, has not been shown to lead to aluminium toxicity in general. Excessive consumption of antacids containing aluminium compounds and excessive use of aluminium-containing antiperspirants are more likely causes of toxicity. In research published in the Journal of Applied Toxicology, Dr. Philippa D. Darby of the University of Reading has shown that aluminium salts increase estrogen-related gene expression in human breast cancer cells grown in the laboratory. These salts' estrogen-like effects have lead to their classification as a metalloestrogen.

It has been suggested that aluminium is a cause of Alzheimer's disease, as some brain plaques have been found to contain the metal. Research in this area has been inconclusive; aluminium accumulation may be a consequence of the Alzheimer's damage, not the cause. In any event, if there is any toxicity of aluminium it must be via a very specific mechanism, since total human exposure to the element in the form of naturally occurring clay in soil and dust is enormously large over a lifetime.

Mercury applied to the surface of an aluminium alloy can damage the protective oxide surface film by forming amalgam. This may cause further corrosion and weakening of the structure. For this reason, mercury thermometers are not allowed on many airliners, as aluminium is used in many aircraft structures.

Powdered aluminium can react with Fe2O3 to form Fe and Al2O3. This mixture is known as thermite, which burns with a high energy output. Thermite can be produced inadvertently during grinding operations, but the high ignition temperature makes incidents unlikely in most workshop environments.

Aluminium and plants (Phytoremediation)

Aluminium is primary among the factors that contribute to the loss of plant production on acid soils. Although it is generally harmless to plant growth in pH-neutral soils, the concentration in acid soils of toxic Al3+ cations increases and disturbs root growth and function.

Wheat's adaptation to allow aluminium tolerance is such that the aluminium induces a release of organic compounds that bind to the harmful aluminium cations. Sorghum is believed to have the same tolerance mechanism. The first gene for aluminium tolerance has been identified in wheat. A group in the US Department of Agriculture showed that sorghum's aluminium tolerance is controlled by a single gene, as for wheat. This is not the case in all plants.

Spelling

Etymology/nomenclature history

The earliest citation given in the Oxford English Dictionary for any word used as a name for this element is alumium, which Humphry Davy employed in 1808 for the metal he was trying to isolate electrolytically from the mineral alumina. The citation is from his journal Philosophical Transactions: "Had I been so fortunate as..to have procured the metallic substances I was in search of, I should have proposed for them the names of silicium, alumium, zirconium, and glucium."

By 1812, Davy had settled on aluminum, which, as other sources note,Template:Fact matches its Latin root. He wrote in the journal Chemical Philosophy: "As yet Aluminum has not been obtained in a perfectly free state." But the same year, an anonymous contributor to the Quarterly Review, a British political-literary journal, objected to aluminum and proposed the name aluminium, "for so we shall take the liberty of writing the word, in preference to aluminum, which has a less classical sound."

The -ium suffix had the advantage of conforming to the precedent set in other newly discovered elements of the period: potassium, sodium, magnesium, calcium, and strontium (all of which Davy had isolated himself). Nevertheless, -um spellings for elements were not unknown at the time, as for example platinum, known to Europeans since the 16th century, molybdenum, discovered in 1778, and tantalum, discovered in 1802.

Americans adopted -ium for most of the 19th century, with aluminium appearing in Webster's Dictionary of 1828. In 1892, however, Charles Martin Hall used the -um spelling in an advertising handbill for his new electrolytic method of producing the metal, despite his constant use of the -ium spelling in all the patents he filed between 1886 and 1903. It has consequently been suggested that the spelling on the flier was a simple spelling mistake. Hall's domination of production of the metal ensured that the spelling aluminum became the standard in North America; the Webster Unabridged Dictionary of 1913, though, continued to use the -ium version.

In 1926, the American Chemical Society officially decided to use aluminum in its publications; American dictionaries typically label the spelling aluminium as a British variant.

Present-day spelling

In the UK and other countries using British spelling, only aluminium is used. In the United States, the spelling aluminium is largely unknown, and the spelling aluminum predominates. The Canadian Oxford Dictionary prefers aluminum, whereas the Australian Macquarie Dictionary prefers aluminium.

In other English-speaking countries, the spellings (and associated pronunciations) aluminium and aluminum are both in common use in scientific and nonscientific contexts. The spelling in virtually all other languages is analogous to the -ium ending. (See the box in the first column of this page for specific languages.)

The International Union of Pure and Applied Chemistry (IUPAC) adopted aluminium as the standard international name for the element in 1990, but three years later recognized aluminum as an acceptable variant. Hence their periodic table includes both, but places aluminium first. IUPAC officially prefers the use of aluminium in its internal publications, although several IUPAC publications use the spelling aluminum.

Chemistry

Oxidation state one

In particular the temperatures in this section seem to be the subject of controversy.

  • AlH is produced when aluminium is heated at 1500 °C in an atmosphere of hydrogen.
  • Al2O is made by heating the normal oxide, Al2O3, with silicon at 1800 °C in a vacuum.
  • Al2S can be made by heating Al2S3 with aluminium shavings at 1300 °C in a vacuum. It quickly disproportionates to the starting materials. The selenide is made in a parallel manner.
  • AlF, AlCl and AlBr exist in the gaseous phase when the tri-halide is heated with aluminium.

Oxidation state two

Oxidation state three

This heat sink is made from anodized aluminium.
  • Fajans rules show that the simple trivalent cation Al3+ is not expected to be found in anhydrous salts or binary compounds such as Al2O3. The hydroxide is a weak base and aluminium salts of weak acids, such as carbonate, can't be prepared. The salts of strong acids, such as nitrate, are stable and soluble in water, forming hydrates with at least six molecules of water of crystallization.
  • Aluminium hydride, (AlH3)n, can be produced from trimethylaluminium and an excess of hydrogen. It burns explosively in air. It can also be prepared by the action of aluminium chloride on lithium hydride in ether solution, but cannot be isolated free from the solvent.
  • Aluminium carbide, Al4C3 is made by heating a mixture of the elements above 1000 °C. The pale yellow crystals have a complex lattice structure, and react with water or dilute acids to give methane. The acetylide, Al2(C2)3, is made by passing acetylene over heated aluminium.
  • Aluminium nitride, AlN, can be made from the elements at 800 °C. It is hydrolysed by water to form ammonia and aluminium hydroxide.
  • Aluminium phosphide, AlP, is made similarly, and hydrolyses to give phosphine.
  • Aluminium oxide, Al2O3, occurs naturally as corundum, and can be made by burning aluminium in oxygen or by heating the hydroxide, nitrate or sulfate. As a gemstone, its hardness is only exceeded by diamond, boron nitride, and carborundum. It is almost insoluble in water.
  • Aluminium hydroxide may be prepared as a gelatinous precipitate by adding ammonia to an aqueous solution of an aluminium salt. It is amphoteric, being both a very weak acid, and forming aluminates with alkalis. It exists in various crystalline forms.
  • Aluminium sulfide, Al2S3, may be prepared by passing hydrogen sulfide over aluminium powder. It is polymorphic.
  • Aluminium iodide, (AlI3)2, is a dimer with applications in organic synthesis.
  • Aluminium fluoride, AlF3, is made by treating the hydroxide with HF, or can be made from the elements. It consists of a giant molecule which sublimes without melting at 1291 °C. It is very inert. The other trihalides are dimeric, having a bridge-like structure.
  • Aluminium fluoride/water complexes: When aluminium and fluoride are together in aqueous solution, they readily form complex ions such as AlF(H2O)5+2, AlF3(H2O)30, AlF6-3. Of these, AlF6-3 is the most stable. This is explained by the fact that aluminium and fluoride, which are both very compact ions, fit together just right to form the octahedral aluminium hexafluoride complex. When aluminium and fluoride are together in water in a 1:6 molar ratio, AlF6-3 is the most common form, even in rather low concentrations.
  • Organo-metallic compounds of empirical formula AlR3 exist and, if not also giant molecules, are at least dimers or trimers. They have some uses in organic synthesis, for instance trimethylaluminium.
  • Alumino-hydrides of the most electropositive elements are known, the most useful being lithium aluminium hydride, Li[AlH4]. It decomposes into lithium hydride, aluminium and hydrogen when heated, and is hydrolysed by water. It has many uses in organic chemistry, particularly as a reducing agent. The aluminohalides have a similar structure.

See also

External links